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AHMInternational

Product development

Development is where cost is decided.

Almost every avoidable cost in an apparel order is created or prevented before anything is cut. This is how AHM turns what you send into a specification the factory floor and your QA read the same way.

Technical pack open on the development table beside a reference garment

Development

FROM BRIEF TO BULK.

Ten stages between a specification arriving and a container leaving. Every one of them has a defined output and a point where you approve something.

  1. 01

    Brief / Tech Pack

    We review the specification, reference garment or sketch and come back with the questions that would otherwise surface as a failed first sample.

    You supplyTech pack, reference garment, sketch or written requirement

  2. 02

    Fabric & Trim Review

    Materials are matched to the requirement and presented with the commercial consequence of each option attached.

    You supplyApproval of fabric direction, or a nominated supplier

  3. 03

    Commercial Costing

    FOB costing is built against the confirmed construction, materials, decoration, packing and quantity.

    You supplyTarget quantity, destination and target price if you have one

  4. 04

    Sample Development

    Proto and fit samples are produced against the specification, with a written comment sheet at every round.

    You supplySample comments and measurement feedback

  5. 05

    Fit / Approval

    Fit, measurements, colour and decoration are approved and locked as the reference for bulk.

    You supplyWritten approval of the sealed sample

  6. 06

    Pre-Production

    Materials are inspected, the marker is finalised, and a pre-production sample confirms bulk materials and construction.

    You supplyPP sample approval

  7. 07

    Bulk Manufacturing

    Cutting and assembly run to the approved construction, with inline checks at defined operations.

    You supplyNothing: you receive production status

  8. 08

    Quality Control

    Inspection covers measurement, construction, appearance, decoration and labelling against the approved standard.

    You supplyThird-party inspection booking, if your program requires one

  9. 09

    Packing

    Garments are folded or hung, polybagged, ratio- or solid-packed and cartoned to your packing instruction.

    You supplyPacking instruction and carton marking artwork

  10. 10

    FOB Dispatch

    Commercial documentation is prepared, cartons are marked, and the shipment is coordinated to FOB handover at Port Qasim.

    You supplyNominated forwarder and shipping instructions

Development is where better programs begin.

Most cost problems in apparel are decided before anything is cut.

A vague specification gets quoted defensively, sampled twice and corrected in bulk. A resolved one gets quoted accurately the first time. Development is where that difference is made, and it is the cheapest place to make it.

What you receive

  • Construction specification
  • Bill of materials
  • Measurement chart with tolerance
  • Approved lab dips
  • Sealed sample
  • Packing instruction
  • Commercial FOB costing
Technical pack open on the development table beside a reference garment

Fabric library

Options presented against the requirement, with the commercial consequence of each attached.

Trims & hardware

Buttons, zips, drawcords, elastics and labels sourced to an approved reference.

Patterns & measurements

Developed from your size specification or graded from an approved fit sample.

Decoration

Embroidery digitised and prints struck off, approved before bulk rather than during it.

Tech pack checklist

What a complete apparel tech pack contains. Send what you have. This is what we will be looking for, and what we will ask about if it is missing.

Technical sketch
Front and back flat drawings, with detail views of any construction that is not obvious.
Bill of materials
Every fabric, trim, thread, label and packaging component, with placement.
Measurement chart
Points of measure with values by size, and tolerances, without which nothing can be inspected.
Construction notes
Seam types, stitch density, closure type and reinforcement at named operations.
Fabric specification
Composition, weight, construction and finish, or the requirement the fabric must meet.
Colour standard
A physical swatch or a numeric reference for every colourway.
Decoration artwork
Vector files, placement, size and colour references for embroidery and print.
Labelling
Main, care, size and origin labels with artwork and placement.
Packing instruction
Fold or hang, polybag, ratio or solid pack, carton marking.
Grade rules
How each measurement changes between sizes, if you have them.

If you do not have a tech pack

Most enquiries do not arrive with one, and it is not a barrier. A reference garment is often better: it answers construction questions a written specification usually leaves open, and it can be measured directly.

A sketch with written notes also works. What matters is that the requirement is clear enough for us to know what we are quoting, and where it is not, we ask rather than assume, because an assumption becomes a cost you did not agree to.

Where you have no starting document at all, we can document a garment you currently buy and develop from that. The output is a specification you own, rather than a dependency on someone else's article.

The most common tech pack gaps

What we most often have to ask about. Worth checking before you send.

Missing tolerances
A measurement chart without tolerance cannot be inspected against, so inspection criteria end up being negotiated after production.
Colour without a standard
A colour named but not referenced to a swatch or number cannot be approved objectively.
Artwork as an image
Raster logos cannot be digitised or separated cleanly. Vector files avoid a round of avoidable revisions.
Fabric by name only
A fabric named without composition, weight or construction can be interpreted several ways, all of them priced differently.
No packing instruction
Packing decided late frequently changes carton sizing, which changes your freight cost after the price is agreed.

Buyer questions

About development.

It depends on the article, whether the fabric is in stock or has to be developed, and how resolved the specification is when it arrives. A complete tech pack with an available fabric moves considerably faster than a sketch requiring a fabric development. We confirm timing against your specification rather than quote a standard figure.

Development and sampling costs depend on the article, the materials and the work involved, and are confirmed in writing with the quotation. We do not publish a standard figure, because for most enquiries it would be wrong.

As few as the specification allows. Each round is produced against a written comment sheet so it closes specific points rather than restarting the conversation. A resolved specification typically needs fewer rounds than an open one.

Yes, if you want them. There is a checkbox for it on the quote form. Where a specified fabric or construction is likely to price above your target, we present the alternatives alongside the original rather than quoting the specification and waiting for the quotation to be rejected.

START A DEVELOPMENT.

Send a tech pack, a reference garment, a sketch or a written requirement. We will tell you what is missing before we quote.

Request Quote